Plastic products are one of the major uses in the world today. In today’s world, all people deal with various types of plastic products such as nylon, nylon, plastic handles, disposable tablecloths, etc. many times a day. Have you ever wondered how wide nylon is produced? Did you know what steps are there to produce nylons in order to go through a process and produce a quality nylon. In this article, we are going to introduce you to the steps of nylon production, so stay with us.
What are the raw materials for the production of nylon and nylon?
Like all nylon and nylon plastic products, they are also produced from petrochemical raw materials, and the pricing is determined according to the price of the raw materials. Also, waste raw materials known as grade 2 nylon can be used instead of petrochemical raw materials.
Nylon production methods
In general, nylon production methods can be divided into three general stages. The stages of nylon production include the following:.
1.Melting raw materials
2. Cooling and shaping
3. Turn into rolls
Polyethylene and nylon granules are combined with each other according to a special formula used by each manufacturer to produce their products, and they are poured into the hopper of the extruder machine. The material inside is melted at a specified temperature and moves forward, then these materials enter the Mardon cylinder, which at this stage has a ring-shaped mold.
With the rotation of the hammer and its heat, the plastic turns into a paste. Mardon’s turn will be attached to the die at the end. The die transforms the raw material into a thin layer of nylon. At this time, the nylons are cooled by hoses around the device and no longer stick. These are the general stages of nylon production
How to make bubble wrap
Bubble nylon is the only nylon that is different from other nylons in terms of structure and manufacturing process. To produce bubble nylon, polyethylene resin beads are first sent into a molding machine where they are melted by heat and become a liquid material. Then this liquid is spread thinly on the board, in such a way that two layers of nylon are placed on top of each other in such a way that there is a layer of air between them. In the next step, these sheets are wrapped around a cylindrical device with holes on its surface. The excess air on the nylon surface is sucked using these holes, and as a result, air chambers with specific intervals are formed on the nylon surface. After this plastic sheet is formed, the last layer is added on top of it. Special plastic materials are used to stick these two layers together. The final step in the production of bubble nylon is to convert the nylon rolls into smaller pieces that can be sold to buyers.
Benefits of nylon production in the country
In developing the justification plan for nylon production, you should consider its advantages and disadvantages. Among the most important advantages of nylon production in the country are:
• The production of nylon in its various types will lead to a decrease in its dependence on imports and exports.
• The price of domestically produced nylons will be cheaper than imported nylons.
• Little energy will be used to produce nylon.
• Nylons are resistant to moisture and water, this helps food products stay healthy longer inside nylons.
Nylon production problems
• Lack and high cost of raw materials is one of the most important and main problems in the field of nylon production.
• The devices needed to produce nylon have a very high price.
• Due to the entry of many manufacturers into the nylon production industry, the market is saturated to a large extent. For this reason, you must produce nylon with the best quality in order to overcome your competitors.
• Nylon severely damages the environment and due to the increase in people’s consumption, this damage has increased greatly in recent years.
Research by researchers has proven that long-term use of nylon also endangers human health.
But with all these cases, the provision of the compatriots’ needs for their essential needs should be considered.
Although the nylon production and sales market in the country is facing a bit of a crisis, there is no reason why you should not circulate your funds in this way. With a little research, acquiring knowledge of nylon production, using the best packaging, paying attention to the quality of nylons and also using a strong management, you can enter the field of nylon production without any worries.
